WKT-450E Melt Flow Indexer

WKT-450E Melt Flow Indexer

The VicoMeter WKT-450E motorized-loading melt indexer is a high-precision, fully automatic melt flow rate instrument used to determine the mass or volume of melt extruded through a standard die every 10 minutes at a specified temperature and load for various plastics and resins in the viscous flow state, expressed as the melt flow rate (MFR). Once the fixed weight is selected and placed in the instrument, the motor automatically loads and removes it, eliminating repeated manual handling. The instrument can also connect to a computer for operation, data storage and report generation.

Overview Technical Specifications Related Products

Overview

WKT-450E Fully Automatic Melt Flow Rate Instrument

WKT-450E Fully Automatic Melt Flow Rate Instrument

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Overview

The VicoMeter WKT-450E motorized-loading melt indexer is a high-precision, fully automatic melt flow rate instrument used to determine the mass or volume of melt extruded through a standard die every 10 minutes at a specified temperature and load for various plastics and resins in the viscous flow state, expressed as the melt flow rate (MFR).

Once the fixed weight is selected and placed in the instrument, the motor automatically loads and removes it, eliminating repeated manual handling. The instrument can also connect to a computer for operation, data storage and report generation.

The melt flow rate instrument complies with the Chinese national standard GB/T 3682-2000, Determination of the Melt Mass-Flow Rate (MFR) and Melt Volume-Flow Rate (MVR) of Thermoplastics, which is identical to ISO 1133:1997, and also meets the ASTM D1238 test standard.

Instrument Features

The WKT-450E melt flow indexer features the following:

  • Multi-segment (2-segment) temperature control with two platinum resistance sensors and two independently controlled heating jackets; high-precision intelligent PID regulation with adjustable heating ramp rate;

  • Temperature resolution of 0.1°C, temperature uniformity of 0.2°C, temperature stability within 0.5°C over 24 hours, and displacement sensor resolution of 0.001 mm;

  • Over-temperature protection device;

  • Integrated manual/automatic cutting with freely adjustable cutting time (0-999) and cutting count (0-999);

  • Choice of the mass-based (MFR) or volume-based (MVR) method, or both simultaneously, with calculation of the flow rate ratio; both methods start testing when the piston rod reaches a preset position;

  • Built-in temperature-stability alert and a 240-second preheating countdown (as specified in GB 3682) with an audible signal on completion; ASTM and other preheating times can also be set;

  • Built-in melt index test conditions for a wide range of plastics for quick recall, reducing tedious workload, plus storage of the most recent test conditions and results;

  • Attractive appearance, rational design, stable performance and easy operation;

  • Built-in micro printer for convenient printing of test data;

  • High-precision touchscreen controller with a 4.3-inch display; stores and prints the latest test conditions and data. The test print menu settings include test time (system default), operator, material name, test method, test conditions (temperature, weight, cutting interval), test result data, and manual OK/NG judgment of results;

  • RS232 or USB interface reserved for computer connection, allowing instrument control from a PC and transfer of test data for storage;

  • Weights can be loaded manually, or automatically raised and lowered via a stepper motor driving a ball screw.

Application Fields

The melt flow rate instrument determines the melt mass-flow rate (MFR), melt volume-flow rate (MVR) and melt density of thermoplastic resins. It is suitable not only for engineering plastics with high melting temperatures such as polycarbonate, nylon, fluoroplastics and polyarylsulfone, but also for plastics with lower melting temperatures such as polyethylene, polystyrene, polypropylene, ABS resin and polyoxymethylene resin. It is widely used in plastics raw materials, plastic products, petrochemicals and other industries, as well as universities, research institutes and commodity inspection departments.

Technical Specifications

ModelWKT-450E
Temperature Range0℃-450℃
Temperature Stability±0.2℃
Temperature Uniformity±1℃
Temp Display Resolution0.1℃
Time Display Resolution0.1S
Barrel DiameterΦ2.095±0.005mm
Die Exit Length8.000±0.025mm
Barrel DiameterΦ9.550±0.025mm
Weight Accuracy±0.5%
OutputAutomatic Output via Micro Printer
Cutting ModeIntegrated Manual and Automatic Cutting
Optional FunctionsOptional Automatic Cleaning Function
Test Load8 levels in total, 8 sets of weights
Power SupplyAC220V±10%   50HZ

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