Rubber & Plastics

Solution for Measuring PEI Moisture Content with a Halogen Moisture Analyzer

How do you measure moisture content in PEI (polyetherimide) with a halogen moisture analyzer? This is a question of great concern to PEI suppliers and their customers alike. This article provides a moisture determination solution for a typical PEI sample. You will learn how to measure the moisture content of PEI samples with a halogen moisture analyzer, as well as the operating procedure and best practices for the VM-E01 rapid halogen moisture analyzer.

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VM-E01 Halogen Moisture Analyzer(0.1mg/0.0001g)

VM-E01 Halogen Moisture Analyzer(0.1mg/0.0001g)

Background

Plastic part suppliers and their customers care about quality and fast production. Proper moisture in raw material ensures trouble-free compounding and molding, smooth surfaces, and ideal mechanical properties. The VicoMeter VM-E01 rapid halogen moisture analyzer is ideal for simple, accurate moisture measurement on the production floor.

Measuring moisture in plastics with a halogen moisture analyzer is a recognized ASTM method: D6980-12, "Standard Test Method for Determination of Moisture in Plastics by Loss in Weight".

A VicoMeter solution for typical PEI (polyetherimide) samples: measuring their moisture with the VM-E01 rapid halogen moisture analyzer, including operating procedures.

Related Information

Before measuring PEI samples with the VM-E01, you may also want to know:

Common Questions About PEI and Plastics

WKT-A9 Karl Fischer Trace Moisture Analyzer Coulometric

WKT-A9 Karl Fischer Trace Moisture Analyzer Coulometric

Reference Value Determination

The PEI reference moisture value was determined with the VicoMeter WKT-A9 Karl Fischer moisture analyzer and WKT-V2 Karl Fischer oven; released moisture is carried by dry nitrogen into the electrolytic cell.

Recommended Settings for Plastics Industry Samples

If you have no reference method for plastics samples on the VM-E01, VicoMeter recommends these settings from experimental experience:

  • Heating mode: Standard

  • Shutoff mode: Automatic (1 mg/140 s)

  • Sample size: 30 g

  • Resolution: High (0.1 mg/0.0001 g)

  • Warm-up: standby, 100°C; at standby temperature, preheat the empty pan for 1 minute, then tare.

Selecting the Drying Temperature

Same Sample Heated at Two Different Temperatures

Figure 1: Same Sample Heated at Different Temperatures

(Click image to enlarge)

Choose a drying temperature matching the Karl Fischer reference value. Melting or marked color change means the temperature is too high. Some samples inevitably discolor when heated (polyamide unavoidably turns brown).

Figure 1 compares samples after two heating runs. Left: correct temperature — no melting or discoloration. Right: the sample browned, so the temperature was too high.

Plastic Sample Handling

Measure samples promptly. Otherwise, fill the container completely (use a smaller one if needed) and seal it to minimize air and prevent moisture uptake during storage.

Operating Steps for PEI (Polyetherimide) Samples

Place the VM-E01 in a suitable spot, warm up 30 min, level it (bubble centered), and perform weighing and temperature calibration. Then measure PEI samples (installation, environment, warm-up, calibration: seePreparation Before Formal Measurement with a Halogen Moisture Analyzeras discussed in that article; click the link to learn more.).

Halogen Moisture Analyzer Measurement Step: Taring

Tare Sample Pan

1. Place the empty pan on the center holder, preheat 1 min at 160°C standby, press tare to zero.

Halogen Moisture Analyzer Measurement Step: Spreading the Sample

Add Sample

2. Quickly spread about 30 g of PEI sample evenly on the pan; wait for a stable reading.

Halogen Moisture Analyzer Measurement Step: One-Touch Start

One-Touch Start

3. Press start; the PEI moisture result appears within minutes.

Test Data

VM-E01 Halogen Moisture Analyzer(0.1mg/0.0001g)

VM-E01 Halogen Moisture Analyzer(0.1mg/0.0001g)

VM-E01 Settings Reference

  • Heating mode: Standard

  • Heating temperature: 160°C

  • Shutoff mode: Automatic (1 mg/140 s)

  • Sample size: 30 g

  • Resolution: High (0.1 mg/0.0001 g)

  • Warm-up: standby, 100°C; at standby temperature, preheat the empty pan for 1 minute, then tare.

Sample Information

  • Sample Description: PEI, amber, ECO compliant, for food contact.

  • Typical Maximum Allowable Moisture Content [%]: 0.02

  • Hygroscopicity (23°C/50% rH) [%]: 0.7


Moisture Chart for PEI Samples Before and After Drying

Moisture Chart for PEI Samples Before and After Drying

Chart Notes

  • Recommendation: measure 6 PEI samples with different moisture contents (dry vs. moist).

  • Green line:Moisture content (average) measured with the WKT-A9 Karl Fischer moisture analyzer and WKT-V2 Karl Fischer oven.

  • Blue line:Moisture content (average) measured with the VM-E01 rapid halogen moisture analyzer.

  • Red line:Typical maximum allowable moisture for pellet processing; refer to the supplier's material-specific values.


Moisture Data for PEI Samples Before and After Drying

Sample InformationPEI Moisture Content Before DryingPEI Moisture Content After Drying
Test MethodHalogen Moisture AnalyzerKarl Fischer Moisture AnalyzersHalogen Moisture AnalyzerKarl Fischer Moisture Analyzers
Moisture %MC0.1330.1250.0240.023
Std Dev Δ0.0050.0020.0010.001
Test Time [min]1530730

Sample-Specific Test Notes

Maximum allowable moisture for pellet processing must always follow supplier specifications. Values here are typical only and may not suit your material or process.

These drying parameters were obtained on common plastics and do not cover all grades or colors; optimizing them may be needed for best results on a specific material.

FAQ

Can the Loss-on-Drying Method Measure Plastics?

Yes. Measuring moisture in plastics with a halogen moisture analyzer is a recognized ASTM method: D6980-12, "Standard Test Method for Determination of Moisture in Plastics by Loss in Weight".

Can a Rapid Halogen Moisture Analyzer Replace the Oven Method for Plastics?

Yes — seeCan Rapid Halogen Moisture Analyzers Replace the Oven Method?).

Can the same method for unreinforced plastics be used on reinforced plastics?

Yes — reinforced plastics contain glass or other materials that do not affect moisture measurement.

Can colorless-resin parameters be applied to a colored resin?

Adjust drying temperature for heat absorption — e.g., black resin about 10°C lower than white.

How to measure moisture in plasticized plastics?

Take care: loss on drying counts volatilized plasticizer as moisture. Heat at a lower temperature where possible to prevent plasticizer loss.

Can I apply my Karl Fischer oven temperature to the VM-E01?

Not directly. As a rule of thumb, the VM-E01 drying temperature is about 30°C lower than the oven's.

Can a method developed for one supplier's polymer be used on the same polymer type from other suppliers?

It is a good reference, but should be adapted to the other suppliers' polymer compounds.

Dr. Wei's Classroom

Polyetherimide (PEI) is a super engineering plastic made from amorphous PEI, offering top heat resistance and dimensional stability plus chemical resistance, flame retardancy, electrical properties, high strength, and rigidity. PEI resin is widely used in high-temperature terminals, IC sockets, lighting equipment, FPCBs (flexible PCBs), liquid handling equipment, aircraft interiors, medical devices, and household appliances.

Amber (transparent dark yellow) PEI sheet — PEI, i.e. polyetherimide — is an amorphous plastic, a high-performance amorphous polymer extruded at high temperature from amorphous PEI. Common PEI sheet uses GE's Ultem resin; GE began PEI R&D in 1972.

(1) High strength, rigidity, wear resistance, and dimensional stability at high temperatures. (2) An amber transparent solid, inherently flame retardant with low smoke, oxygen index 47%, UL94 V-0. (3) Density 1.28–1.42 g/cm3, glass transition 215°C, heat deflection 198–208°C; long-term use at 160–180°C, intermittent max 200°C. (4) Excellent mechanical strength, insulation, radiation, high/low temperature and fatigue resistance, and processability; reinforcement with glass fiber, carbon fiber, or other fillers.

Related Products

VM-E01 Halogen Moisture Analyzer VM-E01 Halogen Moisture Analyzer
VM-E10 Halogen Moisture Analyzer VM-E10 Halogen Moisture Analyzer
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VM-E50 Halogen Moisture Analyzer VM-E50 Halogen Moisture Analyzer
VM-01S Halogen Moisture Analyzer VM-01S Halogen Moisture Analyzer
VM-1S Halogen Moisture Analyzer VM-1S Halogen Moisture Analyzer
VM-2S Halogen Moisture Analyzer VM-2S Halogen Moisture Analyzer
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Related Knowledge

Halogen Moisture Analyzer Halogen Moisture Analyzer

The halogen moisture analyzer is also known as a rapid halogen moisture meter, halogen moisture measuring instrument, halogen moisture tester, halogen moisture gauge, moisture tester, moisture meter, water content meter, moisture check meter, and more.

Karl Fischer Moisture Analyzers Karl Fischer Moisture Analyzers

A Karl Fischer moisture analyzer is an instrument designed on the Karl Fischer method to measure moisture content in materials. It is also known as a Karl Fischer moisture meter, fully automatic Karl Fischer moisture titrator, intelligent Karl Fischer trace moisture analyzer, or Fischer-method moisture meter, and comes in two types: coulometric and volumetric (titrimetric).

Karl Fischer Oven Karl Fischer Oven

A Karl Fischer oven is a heating device used together with a Karl Fischer moisture analyzer. It is commonly used to extract moisture from samples and assist the Karl Fischer moisture analyzer in testing the moisture content of samples. The Karl Fischer oven is also called a KF oven, KF auxiliary heating device, Karl Fischer heating unit, Karl Fischer heating furnace, Karl Fischer drying oven, gas-phase moisture extractor, or Karl Fischer sample heating oven.

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